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Haas Broaching Tools
- The Haas Broaching line consists of a wide range of tools and inserts to form a variety of shapes in many sizes. Select the application required – such as keyway, hex, or square – and filter through the range of insert sizes to find the one to suite your needs
- Haas broaching holders are manufactured from quenched and tempered tool steel, with the section that houses the insert hardened to 58/60Rc. All of the holders capable of internal machining are manufactured with holes for through-tool coolant, which allows coolant to lubricate and cool the insert, as well as blast away the chips produced during the broaching or slotting process.
- The keyway holders are manufactured with flats on both sides of the shank diameter, allowing the holders to be mounted in either direction to easily machine ID or OD features. See the technical details page for more information.
- Each holder is available in two lengths: standard and long (with the longer lengths identified with the suffix –L in the code). The holders for internal machining have 25mm diameter shanks, which can easily be mounted in ID toolholders for lathe turrets, or endmill toolholders for mill spindles.
- Alignment plates are available for all of the toolholders, to accurately orient the holder to the workpiece on milling centers. Aligning the holders on lathes without Y-axis capability is easily performed using eccentric bushings to finely adjust the holder to workpiece centerline.
Broaching Videos
KEYWAY PROFILE
Holders:
- Quenched and tempered tool steel hardened to 58-60 HRC
- Increased resistance to compression to provide a long service life
- Includes through tool coolant to cool, lubricate, and extract chips
Inserts:
- Sintered alloy hardened to 70-71 HRC
- High toughness capable of withstanding strong pressures
- TiN coating provides anti wear and seize properties
- Available in Clearance, Slip/Snug, and Interference Fit
SQUARE PROFILE
Holders:
- Quenched and tempered tool steel hardened to 58-60 HRC
- Increased resistance to compression to provide a long service life
- Includes through tool coolant to cool, lubricate, and extract chips
Inserts:
- Sintered alloy hardened to 70-71 HRC
- High toughness capable of withstanding strong pressures
- TiN coating provides anti-wear and seize properties
- One insert can make various sizes
An oversized pre-drilled hole is required
Pre-Drilled Hole Diameter = Square Thickness x 1.050
Ex: 10mm x 1.050 = 10.50mm
HEXAGONAL PROFILE
Holders:
- Quenched and tempered tool steel hardened to 58-60 HRC
- Increased resistance to compression to provide a long service life
- Includes through tool coolant to cool, lubricate, and extract chips
Inserts:
- Sintered alloy hardened to 70-71 HRC
- High toughness capable of withstanding strong pressures
- TiN coating provides anti-wear and seize properties
- One insert can make various hexagon sizes
An oversized pre-drilled hole is required
Pre-Drilled Hole Diameter = Square Thickness x 1.020
Ex: 10mm x 1.020 = 10.20mm
SYNCHRONOUS PULLEY PROFILE
The Haas Synchronous Pulley Broaching line consists of a wide range of inserts to form a variety of tooth profiles and pitches for synchronous belt pulleys (also known as timing belts). The inserts are manufactured to many different metric and Inch profiles, allowing you to make your own sprockets or pulleys to accommodate synchronous belts from PowerGrip®, PolyChain® GT®, HTD® PowerHouse®, MXL, XL, L and H belts and many other similar profiles.
Insert Coating and Grade
Haas synchronous pulley inserts are manufactured from a sintered alloy, and then heat treated to a hardness of 70-71Rc. This gives the inserts high toughness, and allows them to withstand the high pressures generated during the broaching process. The inserts receive a titanium nitride (TiN) coating to increase wear resistance and reduce friction.
Holders:
- Haas HUTE OD broaching toolholders are available in standard inch and metric shanks.
- Quenched and tempered tool steel, with the section that houses the insert hardened to 58/60Rc.
- Increased resistance to compression to provide a long service life.
Inserts:
- Sintered alloy hardened to 70-71 HRC.
- High toughness capable of withstanding strong pressures.
- TiN coating provides anti-wear and anti-seize properties.
- Profiles for PowerGrip®, GT®, PowerHouse® and other similar synchronous belts.
- Available in inch and metric pitches.
High-Performance Timing Belts
Broaching VPS Templates
MILL ID/OD BROACHING VPS TEMPLATES
Built-In Haas VPS Templates for Mill Broaching
Quickly and easily start broaching on your Haas Mill! Haas offers an easy-to-follow Visual Programing System for broaching right on your Haas control.
* If your machine’s control does not have the templates built in, you can download the templates above. Install the templates into the My VPS folder, and access them via the VPS CUSTOM folder. (The VPS Templates are compatible with Mill NGC software release 100.22.000.1000 or later.) The mill broaching template can be found on your Haas mill control on the VPS tab of your Edit page.
CAUTION: These are beta templates. Verify the path of the generated program in graphics. It is also recommended to cycle the sequence without a part loaded (air cuts) before commencing with machining.
LATHE ID/OD BROACHING VPS TEMPLATES
Built-In Haas VPS Templates for Lathe Broaching
Quickly and easily start broaching on your Haas lathe. Haas offers an easy-to-follow Visual Programing System for broaching right on your Haas control.
* If your machine’s control does not have the templates built in, you can download the templates below. Install the templates into the My VPS folder, and access them via the VPS CUSTOM folder. (The VPS Templates are compatible with Lathe NGC software release 100.22.000.1000 or later.). The lathe broaching template can be found on your Haas lathe control on the VPS tab of your Edit page.
MILL HEX BROACHING VPS TEMPLATES
HEX Built-In Haas VPS Templates for Mill Broaching
Quickly and easily start broaching on your Haas mill. Haas offers an easy-to-follow Visual Programing System for broaching right on your Haas control.
* If your machine’s control does not have the templates built in, you can download the templates above. Install the templates into the My VPS folder, and access them via the VPS CUSTOM folder. (The VPS Templates are compatible with Mill NGC software release 100.22.000.1000 or later.) The mill broaching template can be found on your Haas mill control on the VPS tab of your Edit page.
CAUTION: These are beta templates. Verify the path of the generated program in graphics. It is also recommended to cycle the sequence without a part loaded (air cuts) before commencing with machining.
LATHE HEX BROACHING VPS TEMPLATES
HEX Built-In Haas VPS Templates for Lathe Broaching
Quickly and easily start broaching on your Haas lathe. Haas offers an easy-to-follow Visual Programing System for broaching right on your Haas control.
* If your machine’s control does not have the templates built in, you can download the templates below. Install the templates into the My VPS folder, and access them via the VPS CUSTOM folder. (The VPS Templates are compatible with Lathe NGC software release 100.17.000.1200 or later.). The lathe broaching template can be found on your Haas lathe control on the VPS tab of your Edit page.
MILL SQUARE BROACHING VPS TEMPLATES
Square Built-In Haas VPS Templates for Mill Broaching
Quickly and easily start broaching on your Haas mill. Haas offers an easy-to-follow Visual Programing System for broaching right on your Haas control.
* If your machine’s control does not have the templates built in, you can download the templates above. Install the templates into the My VPS folder, and access them via the VPS CUSTOM folder. (The VPS Templates are compatible with Mill NGC software release 100.22.000.1000 or later.) The mill broaching template can be found on your Haas mill control on the VPS tab of your Edit page.
CAUTION: These are beta templates. Verify the path of the generated program in graphics. It is also recommended to cycle the sequence without a part loaded (air cuts) before commencing with machining.
LATHE SQUARE BROACHING VPS TEMPLATES
Square Built-In Haas VPS Templates for Lathe Broaching
Quickly and easily start broaching on your Haas lathe. Haas offers an easy-to-follow Visual Programing System for broaching right on your Haas control.
* If your machine’s control does not have the templates built in, you can download the templates below. Install the templates into the My VPS folder, and access them via the VPS CUSTOM folder. (The VPS Templates are compatible with Lathe NGC software release 100.17.000.1200 or later.). The lathe broaching template can be found on your Haas lathe control on the VPS tab of your Edit page.
SYNCHRONOUS PULLEY VPS TEMPLATE
Built-In Haas VPS Templates
Remove any programming worries by downloading the Haas Synchronous Pulley VPS Template straight to your lathe to allow programs to be generated using the G156 Broaching Canned Cycle. Just enter basic data, such as tool number and material type, then enter your belt pitch and number of pulley teeth. Let the template generate a program to form the pulley teeth, with data such as pitch diameter, part diameter, and whole depth calculated.
* If your machine’s control does not have the templates built in, you can download the templates above. Install the templates into the My VPS folder, and access them via the VPS CUSTOM folder. (The VPS Templates are compatible with Lathe NGC software release 100.17.000.1200 or later.) The synchronous pulley broaching template can be found on your Haas lathe control on the VPS tab of your Edit page.
CAUTION: This is a beta template. Verify the path of the generated program in graphics. It is also recommended to cycle the sequence without a part loaded (air cuts) before commencing with machining.